Performance of in-situ concrete stitches in precast concrete segmentalbridges

Abstract

Multi-span precast concrete segmental bridges are commonly constructed using the balanced cantilever method, which essentially involves sequentially extending precast segments outwards from each pier in a balanced manner. A gap of 100 to 200 mm wide is usually provided around the mid-span location between the last two approaching segments to facilitate erection. In-situ concrete is then cast to ‘stitch’ the segments together, thus making the bridge deck continuous. In the current practice, the in-situ concrete stitches are usually designed to be capable of sustaining considerable sagging moment but only minimal hogging moment. Failure of stitches may occur under exceptional circumstances that may potentially trigger a progressive collapse. However, relatively little research in this area has been carried out.

In view of this, the author is motivated to undertake an extensive study of the behaviour of in-situ concrete stitches and the effects of their performance on the robustness of typical segmental bridges. Experimental study is carried out to examine the behaviour of in-situ stitches under different combinations of internal forces. Series of stitch specimens of different configurations are tested. Subsequent parametric studies are conducted numerically to examine the effects of various parameters on the load-displacement characteristics of the stitches. Formulae for strength estimation are proposed based on the results.

A study of robustness involves analyzing the collapse behaviour of a structure in an extreme event and the analysis should be carried out up to and then well beyond the state of peak strength of structural members. A finite element programme for post-peak analysis is therefore developed for the present study. As the ability of a member section to sustain large inelastic deformation can ultimately affect the robustness of a structure, an investigation is conducted to examine the effects of steel content, yield strength and prestressing level on the ductility and deformability of prestressed concrete sections.

Using the programme developed, the formation of collapsing mechanisms of a multi-span segmental bridge deck in an extreme event is examined. A typical bridge deck is subject to prescribed accidental load on its span in order to analyze the sequence of failure. Substantial redistribution of internal forces along the deck is observed as failures initiate, thus causing subsequent failures of other deck sections even though they have been designed to resist the internal forces at the ultimate limit state. The results indicate that any span of a multispan bridge may become a temporary end-span in the event of collapse of an adjacent span and the strength of the sections must be designed accordingly to prevent progressive failure. As a span becomes a temporary end-span, the in-situ concrete stitches may experience substantial moment and shear, and their failure could potentially trigger progressive collapse of the entire bridge deck.

Towards the end of the thesis, important design considerations that can enhance the performance of in-situ concrete stitches and robustness of precast concrete segmental bridges are presented.